SINCE 1993 MADE IN USA | ISO 9001:2015 | 303.684.0931 | CONTACT US SINCE 1993 MADE IN USA | ISO 9001:2015 | 303.684.0931 | CONTACT USInjection molded plastic components play an integral role in the safety and security industries. The flexibility of the injection molding process allows manufacturers to produce complex designs with tight tolerances. Plastic parts are used in protective gear and in intricate components of security devices.
AIM Processing specializes in plastic parts for crowd control and offender restraints. AIM has expertise in development of multi-cavity tooling for high volume manufacturing in which product inspection is not feasible.
Material selection expertise
Our mechanical engineers have expertise and experience with a broad range of engineering plastics. They will consult with you and suggest material or material options that will meet the requirements for your parts. Our engineers understand the properties of plastic materials. They investigate and often find materials that can improve the performance and quality of your part.
Disciplined focus on design for manufacturability
Our engineering team of materials engineers, process engineers, and quality engineers will work with your engineers to ensure a cost-effective manufacturing process. The team will define process steps, tool maintenance procedures, and quality control measures to maintain a dimensionally stable part. A reliable manufacturing process facilitates consistent output and conformance to your requirements.
Maximizing tool performance
Our in-house tooling team works with the most skilled and experienced toolmakers to provide the highest quality tooling for your part. The result is a design that creates dimensionally consistent parts i during long production runs. In addition, the toolmakers create efficient, multi-cavity designs to enhance throughput capacity.
Our in-house tooling team maintains and keeps your tooling clean. We ensure that the tool continues to supply quality parts that meet all required specifications during every production run. Our care for your tooling optimizes the life of the tool to maximize your return-on-investment.
Specialized skills
Our advanced plastic injection molding technology can create durable, lightweight plastic alternatives to metal components. This expertise improves product performance and reduces part weight and cost. We also have expertise in molding and overmolding to add a gripping or a sealing surface to a metal part.
Precision manufactured parts
If you have a part that must fit tightly into a precision assembly, we can produce small parts with tolerances of ±0.001 inch. For example, we can reliably make parts with clearance holes having diameters of 0.01 inch. That capability allows us to manufacture 100% yield components in high volume runs without the need for detailed part inspection.
Additional manufacturing services
To help you reduce your manufacturing costs and manufacturing steps, we can perform sub-assembly work. If needed, we also can conduct ultrasonic welding and heat staking. Furthermore, we can laser etch and mark parts for identification and traceability. We offer these services to allow you to have a more cost-efficient manufacturing process.
Quality-focused for consistent production
You can have confidence in the parts we manufacture for you. We are committed to the highest quality standards as evidenced by our ISO 9001:2015 registration. We execute a documented set of procedures to provide you with consistent parts that meet and exceed your requirements.
High-capacity production
With 37 presses that run 24 hours a day and 7 days a week, AIM Processing can handle any size injection molding project. We have a combination of automated, lights-out production and press-side attended operations. We can manufacture large batch and small batch injection molded small parts with maximum efficiency and low cost.
High production efficiency
Supply chain efficiency and sophisticated forecasting models enable us to ship over 85% of custom parts from stock. That allows us to provide on-time delivery. In addition, we will stock your parts for same day order fulfillment and just-in-time delivery.
Long-term partnerships
We pride ourselves in fostering long-term partnerships with our clients. Our engineering team is always available to consult on design improvements, material selection, and cost optimization.
We can solve your challenges with our innovative and cost-effective solutions for injection molded components.
Contact us today to discuss your requirements.
Injection molding is often used in for safety and security applications. It ensures high precision, durability and consistency, making it ideal for producing protective gear, enclosures for safety devices and impact-resistant components. This method allows for complex designs with tight tolerances while maintaining cost efficiency and reliability. Injection molding is commonly used in healthcare, automotive and industrial equipment industries to meet strict safety standards.
Injection molding is used in safety and security products to manufacture durable, high-precision plastic components that enhance protection and reliability. It is commonly used to produce protective casings for electronic security devices, firearm safety components, impact-resistant enclosures and personal protective equipment (PPE). The process allows for mass production with consistent quality, ensuring that safety-critical products meet strict industry standards. Additionally, injection molding enables the creation of lightweight yet strong materials that improve product performance in high-risk environments.
Injection molding for safety and security devices uses high-strength, impact-resistant, and heat-resistant materials to ensure durability and reliability. Common materials include Polycarbonate (PC) for shatterproof enclosures, Acrylonitrile Butadiene Styrene (ABS) for lightweight and durable casings, and Nylon (PA) for components requiring high mechanical strength. Polypropylene (PP) is used for flexible yet sturdy parts, while Thermoplastic Polyurethane (TPU) and Silicone are ideal for overmolding applications, providing additional protection against impact and environmental factors. These materials help safety and security devices meet strict industry standards for performance and longevity.
Injection molding enhances the durability of safety products by ensuring consistent material distribution, reducing weak points and allowing for the use of high-strength polymers. The process creates seamless, impact-resistant components that withstand harsh conditions, wear and stress. Additionally, advanced reinforcement techniques, such as fiber-filled plastics, further improve structural integrity, making safety equipment more reliable and long-lasting.
Injection molding is used to manufacture a wide range of safety and security products, including protective helmets, safety goggles, impact-resistant gloves and knee pads. It is also commonly used for security components such as reinforced door locks, tamper-resistant enclosures, firearm safety accessories and hard plastic casings for surveillance equipment. The process allows for precision, durability and cost-effective mass production of essential protective gear and security devices.
“We received the charger base and I want you all to know it looks FANTASTIC! Thank you for getting us this one for the BOD meeting.”
Joe P., President,
medical device company
“…thanks for all of your hard work as well as others at your facility in making this happen.”
Ron H., Quality Control Manager,
industrial product company
